WIRE FLAME SPRAY COATING

AMST Combustion Wire Flame Spray Guns Model AMST-12EA, AMST-14EA, AMST-12EL & AMST-5K offers trouble-free operation with highly reliable coating results. Offered guns are similar to Oerlikon Metco’s Type 12E & 14E combustion wire spray. Offered guns have versatility to use with variety of wire sizes apart from the standard 1/8” and special hardware to use the guns with Propane/LPG as well as Acetylene as chosen fuel and High speed as well as low speed gear combination to run the guns for soft or hard wires.

AMST wire flame spray guns are used for most common application of machine element restoration, non-critical surface restoration, corrosion coatings, bond coats, sliding wear applications requiring self-lubricating coatings and on-site work such as bridges, water towers and marine applications.

AMST 12EA & 14EA WIRE FLAME SPRAY SYSTEM

AMST offers wire flame spray system Model: AMST-12EA & AMST-14EA for spraying all kinds of metallic, alloyed and cored wires as economical model in the wire spray series. The system has light weight hand held wire flame spray gun which is unique in design and easy to operate.

Both guns are offered with air turbine for speed control as per wire diameter, wire type and coating application. The system is offered with wire gun, 2GF Gas Flowmeter, wire reel stand with straightner, gas control unit, air control unit and hose sets.

AVAILABLE MODELS FOR 12EA & 14EA GUN SERIES

MODEL FUEL TYPE WIRES TYPE SPEED TYPE
AMST-12EA
AMST-14EA
Acetylene Hard Wires Standard Speed
AMST-12EA-L
AMST-14EA-L
LPG/Propane Hard Wires Standard Speed
AMST-12EA-LH
AMST-14EA-LH
LPG/Propane Soft Wires High Speed
AMST-12EA-H
AMST-14EA-H
Acetylene Soft Wires High Speed
WIRE DIAMETER
WIRE DIAMETER 1/8” (Standard)
1/16”, 2mm, 2.3mm
4.76mm Optional
FUEL GAS Acetylene (Std)
LPG/Propane (Op)
WIRE FEED By Air Turbine
COMPRESSED AIR 30 CFM @ 75 PSIG
SPRAY RATE Zn (22kg/Hr)
Steel (6 Kg/Hr)

AMST-14EA
WIRE DIAMETER 1/8” (Standard)
1/16”, 2mm, 2.3mm
4.76mm Optional
FUEL GAS LPG/Propane (Std)
Acetylene (Op)
WIRE FEED By Air Turbine
COMPRESSED AIR 30 CFM @ 75 PSIG
SPRAY RATE Zn (22kg/Hr)
Steel (6 Kg/Hr)

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AMST-5k ELECTRIC WIRE FLAME SPRAY SYSTEM

AMST offers wire flame spray system Model: AMST-5K is built for automated, mass production environments, having been designed to spray continuously for long periods while maintaining constant coating quality. A machine-mount wire flame spray gun with a motor has an external control panel that adjusts rate of spray.

AMST-5K system is offered with AMST-5KG machine mount wire spray gun electric drive with wire feed control unit, 3GF Gas Flowmeter, wire reel stand with straightner, gas control unit, air control unit and hose sets.

AMST-5KG
WIRE DIAMETER 1/8” (Standard)
1/16”, 2mm, 2.3mm
4.76mm Optional
FUEL GAS Acetylene (Std)
LPG/Propane (Op)
WIRE FEED By Air Turbine
COMPRESSED AIR 30 CFM @ 75 PSIG
SPRAY RATE Zn (22kg/Hr)
Steel (6 Kg/Hr)

ID EXTENSION FOR INSIDE COATING

AMST offers ID extensions for both wire flame spray guns for inside coating where coating flame from standard gun cannot reach. The ID extension is offered is three length 1’, 2’ & 3’.
The extension is available in straight spray 0° as well as in angle spray 45° for coating inside any pipe like surface.

Model Length
Type 5XT-6 6”
Type 3XT-1 12”
Type 3XT-2 24”
Type 3XT-3 36”

GAS FLOWMETER & AIRFLOW METER

Type 2GFA GAS FLOWMETER

Gas Flowmeter , Type 2GFA for Fuel & Oxygen Flow rate adjustment as per parameters for each wire. The flowmeter is offered with built-in NRV for safety protection against backfire, which does not allow reverse flow of the gases.
The gas flowmeter is wall mounting type with flow indicator knobs which can be positioned and locked at desired reading manually by the operator. Gas inlet connections to the flowmeter are at the bottom and outlet from top sides.

Type 3GF GAS FLOWMETER

Gas Flowmeter , Type 3GF with scale in NLPM & SCFH for Fuel & Oxygen Flow rate adjustment as per parameters for each wire. The flowmeter is offered with built-in NRV for safety protection against backfire, which does not allow reverse flow of the gases.
The gas flowmeter is wall mounting type with flow indicator knobs which can be positioned and locked at desired reading manually by the operator. Gas inlet connections to the flowmeter are at the bottom and outlet from top sides.

Type 3AF AIR FLOWMETER

Air Flowmeter, Type 3AF with scale in NLPM & SCFH is a highly accurate, rugged and reliable instrument for regulating and measuring the flow of compressed air in a manual powder or wire flame spray system.
The air flowmeter is wall mounting type with flow indicator knobs which can be positioned and locked at desired reading manually by the operator. Air inlet connections to the flowmeter are at the bottom and outlet from top sides.

WIRE FLAME SPRAY PROCESS

Wire flame spray process uses Fuel gas (LPG/Propane/Acetylene) and Oxygen for the combustion to melt the wire in the flame and compressed air to finally atomises the molten particles into fine droplet which once spray on the substrate, gets instantly solidifies in various layers thus gives required coating thickness of desired coating properties. Wire is fed from axially in the flame and thus uniformly melts the material to achieve required coating properties.

A Complete solution for “Surface preparation & metal spray”

Contact us:

+91 707 3327 977

+91 979 9800 818